Fly Ash Bulker Unloading System With Trolley
Approx. price from source listing: Rs 1,35,000 / PieceGet Latest Price
Product Overview
Product Details: A Cement Bulker Unloading System is a specialized pneumatic conveying system used to unload dry bulk cement or fly ash from road tankers (bulk carriers) into storage silos. It ensures efficient, dust-free, and continuous transfer of powdery materials using compressed air. The unloading system operates on pneumatic pressure generated by a Roots blower (usually a twin-lobe type): Compressed air is generated by the blower and sent to the bulker’s pressure vessel. The air enters the bulker tank through a pipeline and aeration system, fluidizing the dry cement/fly ash inside. The fluidized material is then pushed out of the tank and into the delivery pipeline by the pressure. It is conveyed pneumatically through the pipe to the storage silo, often passing through a butterfly valve, non-return valve, and sometimes a diverter valve. This system can unload a typical 25–30 ton bulker in about 30–60 minutes, depending on the blower capacity and pipeline design. Discharge Capacity: ~30 TPH (tons per hour), depending on setup Pressure Range: 0.6 to 1.0 bar (g) Power Requirement: 15–40 HP (typical) Mounting: Stationary skid-mounted or mobile trolley-mounted Operation: Electric, diesel engine, or PTO (vehicle-powered) Unloading cement, fly ash, or other fine powders from: Cement bulkers Fly ash tankers Bulk material carriers Widely used in: Ready-mix concrete plants Cement terminals Construction sites Power plants (for fly ash) Fast and efficient unloading Dust-free and environmentally friendly Minimal manual intervention Can handle long-distance conveying (up to ~50 m) Compact and rugged design Low maintenance requirement
Technical Parameters
| Parameter Description | Specification Rating |
|---|---|
| Material Handled | Plastic Granule, Cement, Lime Powder, Food Grain, Gypsum, Fly Ash |
| Unloading Capacity | 600-900 m3/hr |
| Blower Power | 37 kW |
| System Type | Pneumatic with Screw |
| Mounting Type | Skid Mounted |
| Application | Bulk Terminal, RMC Plant, Cement Plant, Silo Feeding, Fly Ash Silo |
| Operating Mode | Manual |
| Rated Pressure | 1 bar |
| Power Supply | 440V |
| Country of Origin | Made in India |
| Cast Iron | C.I |
| Three phase | 440 V 30 HP-50 HP Bulker Unloding System Hyderabad |
| Lifting Capacity | 40 Ton |
| Maximum Lifting Height | 30 ft |
| Material | Cast Iron |
| Component | Description |
| Roots Blower | Twin-lobe air blower for high-volume, low-pressure air supply (usually 1 bar or less) |
| Base Frame/Skid | Holds the blower and motor assembly |
| Electric Motor / Engine | Powers the blower (often via belt drive or coupling) |
| Piping & Hoses | Air delivery and material conveying lines |
| Silencer (Inlet/Outlet) | Reduces blower noise |
| Relief Valve | Prevents over-pressurization |
| Pressure Gauge | Displays system pressure during operation |
| Aeration Pads / Nozzles | Installed inside the bulker to fluidize cement |
| Butterfly Valve / NRV | Flow control and backflow prevention |
| Silo Top Accessories | Includes dust collectors, pressure relief valves, and level sensors |
Standard Application Spheres
Frequently Asked Technical Questions
Q:What is the warranty and expected design lifespan of the Fly Ash Bulker Unloading System With Trolley?
Shree Ambika Engineering provides a comprehensive 12-month manufacturer warranty. Built with precision CNC-machined alloy steel timing gears and heavy-duty spherical roller bearings, our blowers feature an operating design lifespan exceeding 50,000 hours with standard preventative maintenance.
Q:Is the air delivered by Fly Ash Bulker Unloading System With Trolley 100% oil-free?
Yes. All SAE positive displacement Roots blowers guarantee 100% oil-free air delivery certified for sensitive processes such as biological wastewater aeration, food powder conveying, and cleanroom air systems. Dual labyrinth seals and atmospheric breather vents physically isolate gear oil from the compression chamber.
Q:Can Fly Ash Bulker Unloading System With Trolley be exported to Dubai, UAE, Saudi Arabia, and other GCC countries?
Yes, SAE actively exports across the Middle East. We equip units with dual 50Hz/60Hz motors, IP55/IP65 ingress protection, and high-ambient heat dissipation jackets tested for 50°C+ ambient temperatures. Shipments include Certificate of Origin, SASO/Saber compliance, and sea-worthy export crating directly to Jebel Ali and Dammam ports.
Q:What is the standard delivery timeline for Fly Ash Bulker Unloading System With Trolley?
Standard bare-shaft and skid-mounted configurations are stocked for immediate dispatch (within 24 to 48 hours) from our Vatva GIDC facility in Ahmedabad. Customized assemblies and export orders are dispatched within 7 to 10 working days.
